Liquid Nitrogen Safety Standards
1. Safety
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1.1.
Working With Cryogenic Refrigerants
Liquid Nitrogen is a water-looking liquid
(referred to as a "cryogenic refrigerant") that
"boils" at a very low temperature, about 320* F. This
"boiling" requires lots of heat input, just like the
boiling of water. That required heat is drawn from any
objects which the liquid refrigerant touches. In
simplified terms, the refrigerant boils by sucking the
heat out of something. That's why it freezes water at
room temperature, and that's why it'll freeze or
frostbite your skin quickly.
As Liquid Nitrogen "boils",
the vapor produced is
nitrogen gas. This gas is a major part of the air we
breath. However, if the nitrogen is allowed to
concentrate in a non-ventilated work area, and displace (push) the
available oxygen away from the work area, asphyxiation
(oxygen starvation) of workers can occur. This must and can be
easily avoided by following basic
safety procedures.
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LIQUID NITROGEN REFRIGERANT MUST
HANDLED SAFELY AT ALL TIMES.
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1.1.1. Personal Protection
For a CRYO-LATOR™ freeze plug operation, personnel are required to wear all
conventional safety equipment dictated by our normal
standards of industrial work site protection.
In addition, during all phases of the CRYO-LATOR™ freeze
plug operation when refrigerant or its vapor is out of its
container or dewars, the following additional specific
basic safety equipment should be worn/used:
| Safety
glasses |
all personnel inside safety perimeter. |
| Face
shield |
all personnel inside safety perimeter. |
| Low temp.
gloves |
all personnel touching chilled
equipment. |
| Oxygen
monitor |
per training standards (minimum one
per crew inside the safety perimeter or inside the
work site if it is a Confined Space).
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1.1.2.
Non-Cryostop International Personnel
Frequently, non-Cryostop™ International personnel
will need to enter the safety perimeter (defined
below) to perform work, etc. The senior Cryostop™
International employee on site shall inform these non-Cryostop™
International personnel of the hazards associated with
working around Cryostop ™ and firmly insist that
safety protection and precautions as outlined herein
be observed by these non-Cryostop™ International
personnel. Very importantly, this includes insisting
that they are protected with their own oxygen
monitors.
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(oxygen monitor) |
1.1.3. Area & Equipment Protection
A Safety Perimeter around all of Cryostop™ International's
in-use tanks, dewars and equipment shall be set up and
"roped off" with yellow and black safety tape whenever
liquid nitrogen is present on the work site outside of its
tanks or dewars, ie., during the Cryostop™ freeze plug
operation and until all chambers, hoses and piping are
boiled free of liquid nitrogen.
This Safety Perimeter shall be set up on a radius of at
least 2 times the elevation of the Cryostop™ chambers
above the lowest unprotected floor/deck level beneath
them, or 20 feet, whichever is greater, and an equal
Perimeter around all operating dewars, tanks, hoses and
piping.
While the Cryostop™ freeze plug operation is under way, no
persons shall be allowed inside this Safety Perimeter
without the proper protective clothing, equipment, &
monitors, as outlined herein; nor, shall any person be
allowed inside this Safety Perimeter that has not been
instructed of the hazards inside the Perimeter as outlined
in "Working With Cryogenic Refrigerants" under the
"Safety" section herein.
Electrical and rotating equipment within this safety
perimeter shall be disconnected or stopped or protected by
the customer in such a way that an accidental direct hit
by a liquid nitrogen stream will not damage the equipment,
cause an electrical short incident, or be splashed outside
the safety perimeter. The minimum protection acceptable to
Cryostop™ International is draped and taped 6-mil
polyethylene sheeting.
Any finished (ie., painted or coated) or plastic surfaces
inside the safety perimeter, which the customer does not
want destroyed in the event of an accidental direct hit by
a liquid nitrogen stream, shall be suitably protected by
the customer.
1.1.4. Ventilation
Excellent ventilation is critical to safe work around
liquid nitrogen and its vapor.
Specific Cryostop™ International rules about ventilation
are detailed below.
Control Measures
Respiratory Protection: SCBA for confined space or where
ventilation cannot maintain greater than 19.5% oxygen
level.
Ventilation: excellent natural or forced air mandatory. It
may be necessary to both exhaust nitrogen gas away from
work area and move fresh (fully oxygenated) air into work
area.
Gloves: liquid-proof/insulated Eye Protection: splash
goggles and face shied
Other Protection: full body cover as specified in Cryostop™
International procedures
Work/Hygienic Practices: N/A
1.2. About Liquid Nitrogen
Cryostop™ freeze plugging is normally done using liquefied
nitrogen as the cooling material to form the plug. The
following information is important for Cryostop™
International personnel to have an adequate understanding
of this special material.
Below is a typical MSDS sheet on liquid nitrogen.
MATERIAL SAFETY DATA SHEET
SECTION 1. PRODUCT IDENTIFICATION
PRODUCT
NAME:
CHEMICAL NAME:
SYNONYMS:
MANUFACTURER:
PRODUCT INFORMATION:
MSDS NUMBER:
REVISION DATE: |
Nitrogen, refrigerated liquid
Nitrogen FORMULA: N2
Liquid Nitrogen, LIN, Cryogenic Liquid Nitrogen,
Nitrogen
Air Products and Chemicals, Inc.
7201 Hamilton Boulevard
Allentown, PA 18195-1501
1-800-752-1597
1041 REVISION: 5
July 1995** |
SECTION 2. COMPOSITION/INFORMATION ON INGREDIENTS
Nitrogen is sold as pure product > 99%.
CAS NUMBER: 7727-37-9
EXPOSURE LIMITS:
OSHA: Not established ACGIH: Simple asphyxiant
SECTION 3. HAZARD IDENTIFICATION
EMERGENCY OVERVIEW
Liquid nitrogen is a colorless, odorless, extremely
cold liquid and gas under pressure. It can cause rapid
suffocation when concentrations are sufficient to
reduce oxygen levels below 19.5%. Self Contained
Breathing Apparatus (SCBA) may be required. Contact
with liquid or cold vapors can cause severe frostbite.
Cold vapors in the air will appear as a white fog due
to condensation of moisture. While this may indicate
the presence of the gas it should not be used to
determine its concentration in the atmosphere. Oxygen
concentrations must be monitored in the release area.
All cryogenic liquids produce large volumes of gas
when they vaporize. One volume of liquid nitrogen will
expand to produce 696.5 equivalent volumes of gas.
EMERGENCY TELEPHONE NUMBERS:
800-523-9374 Continental U.S., Canada and Puerto Rico
610-481-7711 other locations
POTENTIAL HEALTH EFFECTS INFORMATION:
INHALATION: Simple asphyxiant.
EYE CONTACT: Tissue freezing and severe cryogenic
burns if contacted into eyes.
SKIN CONTACT: Tissue freezing and severe cryogenic
burn of skin.
CHRONIC EFFECTS: None established.
EXPOSURE INFORMATION:
ROUTE OF ENTRY: Inhalation
TARGET ORGANS: None
EFFECT: Asphyxiation (suffocation)
SYMPTOMS:
Exposure to an oxygen deficient atmosphere (<19.5%)
may cause dizziness, drowsiness, nausea, vomiting,
excess salivation, diminished mental alertness, loss
of consciousness and death. Exposure to atmospheres
containing 8-10% or less oxygen will quickly bring
about unconsciousness without warning, leaving
individuals unable to help or protect themselves. Lack
of sufficient oxygen can cause serious injury or
death.
Skin contact with liquid nitrogen can cause tissue
freezing, resulting in severe burns. The burns are
caused by the extremely low temperature of the
cryogenic liquid and not the result of chemical
action. Skin may appear red with the formation of
blisters. In cases that involve prolonged or severe
exposure, tissue may freeze and have a waxy or yellow
appearance.
MEDICAL CONDITIONS AGGRAVATED BY OVEREXPOSURE: None
CARCINOGENIC POTENTIAL: Nitrogen is not listed by NTP,
OSHA or IARC as a carcinogen or suspected carcinogen.
SECTION 4. FIRST AID
INHALATION: Persons suffering from lack of oxygen
should be moved to fresh air. If victim is not
breathing, administer
artificial respiration. If breathing is difficult,
administer oxygen. Obtain prompt medical attention.
SKIN CONTACT: Remove any clothing that may restrict
circulation to frozen area. Do not rub frozen parts as
tissue damage may result. As soon as practical place
the affected area in a warm water bath which has a
temperature not to exceed 105°F (40°C). Never use dry
heat. Call a physician as soon as possible.
Frozen tissue is painless and appears waxy with a
possible yellow color. It will become swollen,
painful, and prone to infection when thawed. If the
frozen part of the body has been thawed, cover the
area with dry sterile dressing with a large bulky
protective covering, pending medical care. In case of
massive exposure, remove clothing while showering with
warm water. Call a physician.
EYE CONTACT: For exposure to liquid, immediately warm
frostbite area with warm water (not to exceed 105°F).
SECTION 5. FIRE AND EXPLOSION
FLASH POINT: AUTO IGNITION: FLAMMABLE LIMIT:
Not Applicable Nonflammable Nonflammable
EXTINGUISHING MEDIA: Nitrogen is nonflammable and does
not support combustion. Use extinguishing media
appropriate for the surrounding fire.
HAZARDOUS COMBUSTION PRODUCTS: None
SPECIAL FIRE FIGHTING INSTRUCTIONS: Nitrogen is a
simple asphyxiant. If possible, remove nitrogen
containers from fire area or cool with water. Do not
direct water spray at the container vent. Self
contained breathing apparatus may be required for
rescue workers. Evacuate the area.
UNUSUAL FIRE AND EXPLOSION HAZARDS: Liquid nitrogen
when spilled will vaporize rapidly forming an oxygen
deficient vapor cloud. Evacuate this area. Pressure in
a container can build up due to heat and it may
rupture if pressure relief devices should fail to
function. Contact with cold liquid or gaseous oxygen
may cause frostbite. Visibility may be obscured in its
vapor cloud.
SECTION 6. ACCIDENTAL RELEASE MEASURES
Evacuate all personnel from affected area. Increase
ventilation to release area and monitor oxygen level.
Use appropriate protective equipment (SCBA). To
increase rate of vaporization spray large amounts of
water on to the spill from an upwind position. If leak
is from container or it's valve, call the Air Products
emergency telephone number. Do NOT spray water
directly at leak. If leak is in user’s system close
cylinder valve and vent pressure before attempting
repairs.
SECTION 7. HANDLING AND STORAGE
STORAGE:
Store and use with adequate ventilation. Do not store
in a confined space. Cryogenic containers are equipped
with pressure relief devices to control internal
pressure. Under normal conditions these containers
will periodically vent product. Do not plug, remove,
or tamper with pressure relief device.
HANDLING:
Never allow any unprotected part of the body to touch
uninsulated pipes or vessels which contain cryogenic
fluids. The extremely cold metal will cause the flesh
to stick fast and tear when one attempts to withdraw
from it.
Use a suitable hand truck for container movement.
Containers shall be handled and stored in an upright
position. Do not drop, tip, or roll containers on
their sides. Do not remove or interchange connections.
If user experiences any difficulty operating container
valve or with container connections discontinue use
and contact supplier. Use the proper connection.
DO NOT USE ADAPTERS.
Use piping and equipment adequately designed to
withstand pressures to be encountered. Use a check
valve or other protective apparatus in any line or
piping from the cylinder to prevent reverse flow. To
prevent cryogenic liquids or cold gas from being
trapped in piping between valves the piping shall be
equipped with pressure relief devices. Only transfer
lines designed for cryogenic liquids shall be used.
Some metals such as carbon steel may become brittle at
low temperatures, will easily fracture and should not
be used with cryogenic liquids. It is recommended that
all vents be piped to the exterior of the building.
SPECIAL PRECAUTIONS:
Some metals, such as carbon steel, may become brittle
and fracture at low temperatures.
For additional information concerning storage and
handling refer to Compressed Gas Association pamphlet
P-12 Safe Handling of Cryogenic Liquids available from
the Compressed Gas Association, Inc., 1725 Jefferson
Davis Highway, Arlington, VA 22202-4102 Telephone
(703) 412-0900.
SECTION 8. PERSONAL PROTECTION / EXPOSURE CONTROL
ENGINEERING CONTROLS: Natural or mechanical
ventilation to prevent oxygen deficient atmospheres
under 19.5% oxygen.
RESPIRATORY PROTECTION:
General Use: None required.
Emergency Use: Self contained breathing apparatus
(SCBA) or positive pressure airline with mask and
escape pack are to be used in oxygen deficient
atmosphere. Respirators will not function.
PROTECTIVE GLOVES: Loose fitting thermal insulated or
leather gloves.
EYE PROTECTION: Full face shield and safety glasses
are recommended.
OTHER PROTECTIVE EQUIPMENT: Safety shoes when handling
containers. Long sleeve shirts and trousers without
cuffs.
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE: Colorless, cryogenic liquid
ODOR: Odorless
MOLECULAR WEIGHT: 28.01
BOILING POINT (1 atm): -320.4 ° F (-195.8 ° C)
SPECIFIC GRAVITY (Air = 1): 0.967
FREEZING POINT/MELTING POINT: -345.8 ° F (-209.9 ° C)
VAPOR PRESSURE (AT 20 ° C): Not applicable
GAS DENSITY (At 70 ° F (21.1 ° C) and 1 Atm): 0.072
lb/ft3 (1.153 kg/m3)
SOLUBILITY IN WATER (Vol/Vol at 32 ° F (0 ° C)): 0.023
EXPANSION RATIO: (For liquid to gas) at 70 ° F (21.1 °
C): 1 to 696.5
SECTION 10. REACTIVITY / STABILITY
CHEMICAL STABILITY: Stable
CONDITIONS TO AVOID: None
INCOMPATIBILITY: None
HAZARDOUS DECOMPOSITION PRODUCTS: None
HAZARDOUS POLYMERIZATION: Will not occur.
SECTION 11. TOXICOLOGICAL INFORMATION
Nitrogen is a simple asphyxiant.
SECTION 12. ECOLOGICAL INFORMATION
The atmosphere contains approximately 78% nitrogen. No
adverse ecological effects are expected. Nitrogen does
not contain any Class I or Class II ozone depleting
chemicals. Nitrogen is not listed as a marine
pollutant by DOT 49 CFR.
SECTION 13. DISPOSAL
UNUSED PRODUCT/EMPTY CONTAINER: Return container and
unused product to supplier. Do not attempt to dispose
of unused product.
DISPOSAL: For emergency disposal, discharge slowly to
the atmosphere in a well ventilated area or outdoors.
SECTION 14. TRANSPORTATION
DOT HAZARD CLASS: 2.2
DOT SHIPPING LABEL: Nonflammable Gas
DOT SHIPPING NAME: Nitrogen, Refrigerated Liquid
IDENTIFICATION NUMBER: UN1977
REPORTABLE QUANTITY (RQ): None
SPECIAL SHIPPING INFORMATION: Containers should be
transported in a secure upright position in a well
ventilated truck. Never transport in passenger
compartment of a vehicle.
SECTION 15. REGULATORY INFORMATION
U.S. FEDERAL REGULATIONS:
CERCLA: Comprehensive Environmental Response,
Compensation, and Liability Act of 1980 requires
notification to the National Response Center of a
release of quantities of hazardous substances equal to
or greater than the reportable quantities (RQ) in 40
CFR 302.4.
CERCLA REPORTABLE QUANTITY: None
SARA TITLE III: SUPERFUND AMENDMENT AND
REAUTHORIZATION ACT OF 1986
SECTION 302: Requires emergency planning based on
threshold planning quantities (TPQ) and release
reporting based on reportable quantities (RQ) of EPA’s
extremely hazardous substances (40 CFR 355).
Nitrogen is not listed as an Extremely Hazardous
Substance.
SECTIONS 311/312: Require submission of material
safety data sheets (MSDSs) and chemical inventory
reporting with identification of EPA defined hazard
classes. The hazard classes for this product are:
IMMEDIATE HEALTH: Yes PRESSURE: Yes
DELAYED HEALTH: No REACTIVITY: No
FIRE: No
SECTION 313: Requires submission of annual reports of
release of toxic chemicals that appear in 40 CFR 372.
This information should be included in all MSDSs that
are copied and distributed for this material.
Nitrogen is not listed as a toxic chemical.
TOXIC SUBSTANCE CONTROL ACT (TSCA): Nitrogen is listed
on the TSCA inventory.
Environmental Protection Agency (EPA)
40 CFR Part 68: Risk Management for Chemical Accident
Release Prevention.
Nitrogen is not listed as a regulated substance.
OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA)
29 CFR 1910.119: Process Safety Management of Highly
Hazardous Chemicals. Requires facilities to develop a
process safety management program based on Threshold
Quantities (TQ) of highly hazardous chemicals.
Nitrogen is not listed as a Highly Hazardous Chemical.
SECTION 16. SUPPLEMENTAL INFORMATION
NFPA RATINGS: HMIS RATINGS:
HEALTH: 3 HEALTH: 3
FLAMMABILITY: 0 FLAMMABILITY: 0
REACTIVITY: 0 REACTIVITY: 0
SPECIAL: SA*
*Compressed Gas Association recommendation to
designate simple asphyxiant.
** Documents with effective dates of July 1995 and
July 1998 are identical in content and either may be
used.
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